The Unlimited Applications of Injection Molding

Whether or not you're familiar with plastic injection molding, you use items fabricated with it every day.  The majority of plastic products, anything from toys to the keys on your computer keyboard to museum display cases, are manufactured using injection molding. While often done on a large industrial scale, injection molding can be just as useful for custom-designed small-run or individual pieces.

The first step of injection molding is to make a mold.  A designer creates the original model; either a physical construct or a computer design can also be used, in the shape of whatever plastic piece is required. A mold is then constructed out of metal from the design using precision machinery.  Molds can be as simple as two matching halves, but often come in multiple pieces to accommodate different configurations of pieces. 

To cast a piece, the mold is placed in an injection molding machine, which clamps the separate parts together. Melted plastic, usually in the form of special pellets fed into the machine from a hopper and melted down, is then injected into the mold at high pressure. The cold metal of the mold quickly hardens the plastic into the shape of the mold;  it may be additionally cooled with a coolant such as water.  Finally, when the plastic has fully solidified, the mold is opened to remove the piece.  With most types of modern molding polymers, the pieces come out with a smooth surface and nearly ready to go, though the plastic can be polished, painted or laser-etched afterwards, if a more advanced finish is desired.

Injection molding has many advantages. Because the plastic is injected at such high pressures, it's forced into every contour of the mold.  This allows for injection molded pieces to be made with extreme detail and precision, so intricate parts can be made to exact specifications. Multiple types of plastics can be injected at the same time, allowing for complex designs, and fillers can be added to increase the plastic's strength and durability.

Once a mold is made, the molding process itself is quite fast, so pieces can be produced quickly as well as accurately, and the process can be automated for efficiency.Also, since molds can be constructed in almost any shape from unique designs, it's easy to make parts to order, be it custom pieces for equipment, commercial displays or any other items. See this website for more information on a plastic shop in Vista.

Custom Pillow Mold

This metal mold is used to cast plastic into the shape of a soft cushion.The powdered resin has been placed in the mold to be melted down while the mold is rotated, ensuring an even, smooth finish.

Eliminating oxyfuel hazards in your shop

Keeping these tips in mind during safety and performance audits can help you keep the shop floor safe even when potentially dangerous....read more

From Windows to Contacts - 3 Uses for Acrylic Plastic

 

Clear acrylic plastic is a resilient, moldable material that, when uncolored, is almost as perfectly transparent as glass. It's ubiquitous in many modern products, so common that you might not even realize how often you use it.

Windows to the World

Because it's strong and flexible as well as clear, acrylic plastic often is used as a substitute in places where glass would be too fragile, dangerous or heavy, such as:

• Airplane canopies
• Boat windshields (since it's waterproof as well)
• Helmet visors
• The transparent partitions around skating rinks
• Aquarium tanks

Medical Miracles

Acrylic plastic is non-toxic and durable enough to be safe for medical purposes, such as making dentures and hard contact lenses.It's also been used to make ocular implants to treat cataracts.

Lighting Up

Acrylic plastic can be shaped into lenses which effectively refract and redirect light. It's often used for the lenses that focus automobile headlights into a directed beam, as well as the much larger lenses of lighthouses. When laser-cut and used in windows, sheets can act as a "light shelf" to bring sunlight more deeply into buildings and better illuminate a room with natural daylight.As well, acrylic plastic panels and light covers are used to soften and diffuse the glare of fluorescent lights.

Visit this website to learn more about what a plastic fabrication in San Marcos can produce from acrylic plastic for you.

A Look Inside UPF, Inc.

Polypropylene was invented in the 1950s and is now often used to make booster tanks for fire departments. Bill Adams went behind the scenes of United Plastic Fabricating, Inc., a company that specializes in constructing the tanks.

3 Facts About Plastic CNC Machining

 

Due to the increased use of computers in businesses these days, CNC machines have been used to bring about a change to industrial processes. CNC stands for “computer numerical control,” and this is a widely used process to control machinery by using a computer. Here are a few interesting facts about CNC.

1.       CNC machines produce exact results every time

CNC programs are flexible and able to be reprogrammed with ease so that you can produce a different product. However, once it has be programmed, it will make exact copies of that product until it is told to do something else. This cuts down on the “human error” aspect of production. New programs can also be installed as needed to produce new products.

2.       CNC machining is used in many unique industries

It has been used for jewelry making, dying, metal work, cutting and shaping equipment and more. It is also user friendly, so it doesn’t take a lot of work to figure it out and start using it. It has gotten high praise from metal fabricating companies for making molding and shaping a breeze.

3.       CNC controls every aspect of the machine tool

The CNC machining language, called G-code, controls the feed rate of the items into the machine as well as coordination, the location of certain machine parts and the speed at which the machine operates. Also Visit this website in order to learn more about custom molding in Vista.

Climbing the Spiral Staircase to Heaven

Do you give much thought to the method by which you ascend from one floor to the other in your home? Most people take their steps rather unceremoniously and merely in the normal stride of things. People who understand that every element of their homes makes tremendous personal statements to resonate with everyone who ever enters them, though, are passionate about these things. For them, the most stylish and remarkable method for moving up can only be a spiral staircase.

The first thing anyone notices about spiral staircases is their shape. Each of us originates from a strand of DNA that is amazingly comparable to such modes of transport. From our microscopic beginnings to our full-blown, dream-achieving adulthood, who we are is determined to some extent by the composition of these spiral strands. Is it any wonder, then, that even before such heady issues as genetics were understood our destinies were manifesting themselves in the forms of art and architecture?

Spiral staircases are so elegantly designed that their work can be accomplished at a much lower loss of floor space than more traditional stairs require. Depending on the needs of those commissioning them and the aesthetics their presentation will share, these stairs can be designed to fit a variety of tastes and dimensions. Each, essentially, is a work of art, and these works are available in elegant woods, old-fashioned irons, durable aluminums and many other types and combinations. In fact, for many homes a beautifully designed and constructed spiral is perceived as a work of art all to itself.

Spirals make for stunning entrances as well. Imagine an elegant soireé attended by the most sophisticated people you know. Everyone is beautiful, gorgeously attired, as stylish as one might dream. With the titter of laughter, the chime of champagne glasses and the hum of witty conversation, the room is alive but unfocused—until you make your entrance into the scene from high above, slowly descending the spiral staircase. All eyes are on you now, and everyone is silent, even as energy buzzes through the atmosphere. This is the beauty of a spiral staircase—it is truly as if one easily ascends to or descends from the heavens.

Perhaps you shake your head at the drama of such a scene, but it sticks with you, does it not? How long have you dreamed of creating such an ethereal yet simple effect in your home? Too long. Consider a spiral staircase as your own entrance into the world of high style.

Spiral staircases are among the most stylish elements anyone may incorporate into their home design scheme. Visit this website to locate a spiral staircases welder in La Mesa.